|
I am beginning to
hate the left elevator!!! It isn't that hard, it just seems
that I never get anywhere on getting this darn thing completed.
After fixing the stiffener
problem I created last night, I continued on by riveting the plate
nuts onto the trim servo stiffener plate.
One thing to mention here,
is that plate nuts (K1100-06) will be attached to the inside of
the trim servo reinforcement plate. The rivets attaching the
plate nuts to the reinforcement plate are required to be flush in
order to later attach the trim cover plate. There are basically
two options you have in order to use the flush rivet (a.k.a. AN426AD3-3.5
in this example). You can dimple the plate nut -OR-
you can countersink the trim access reinforcement plate (E-615PP).
I chose to DIMPLE the plate nut. No particular reason here,
however, that required me to modify my dimple die in order to properly
dimple the plate nut. I just took the dimple die to the Scotch-Brite
wheel on the bench grinder and removed material from the female
die. I only took the minimum necessary so that I could get
the dimple die up next to the plate nut. If you don't do this,
the plate nut will "cock or tilt" when squeezed which
can result in breaking off the pin on the male die and/or a crooked
dimple.

Just another
picture showing how much material I removed from the dimple die.
I am still able to use the dimple die in "regular" dimpling
applications as the performance of the dimple die was unaffected
by removing that edge.

I was able to get all
these rivets with the pneumatic rivet squeezer and a 2.5" flange
nose yoke. Everything looks good so far...

Looks good
from the inside too.

I also riveted the
brackets for the electric trim servo to the trim cover plate.
If you look closely to the print (DWG 4, Electric Trim Assembly),
it gives you the dimensions on where to mount these brackets from
the edge of the cover plate. Ensure you dry fit everything
first to make sure that the trim cover plate will sit flush against
the reinforcement plate. Additionally, if you look closely
to the right servo bracket, it overhung the trim cover plate cutout.
I used a rotary burr bit in the Dremel to radius the bracket to
perfectly match the curvature of the trim cover plate.

Everything looks straight
with my calibrated eye...

After I completed riveting
the trim servo plates, I bent the elevator skin over in the make-shift
brake.
Installed the elevator
skeleton and final drilled all remaining holes.
Then it was back to deburring,
dimpling, blahh-blahh-blahh. Same ole repetitive stuff.
I decided not to prep and prime
parts today. By the time I got this far, it was borderline
to late to a priming project.
|