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After
disassembly of the horizontal stabilizer, I was able to better see
the mis-drilling in the pictures for this log entry.
This
turned out to be very disappointing. As you can see on the
main rib (HS-405, right side), one of the holes turned out to be
double drilled. The rib must have moved while I was match
drilling. I decided that this double hole would not adequately
hold the rib to the spar after riveting.
The main rib
(HS-405, left side) has the top hole very close to the edge of the
flange. I went back and measured the distance from the edge
of the flange to the edge of the hole. It was less than one
hole diameter. I decided that this tool was not a condition
I wanted to leave in the final assembly. Therefore, I ordered
two new main ribs (HS-405), front spars (HS-702) and front spar
reinforcement angle (HS-714) from Van's. This replaces all
the parts I felt needed replacement due to my drilling mistakes.
Additional
Note: You have to drill a relief notch in the front
spars (HS-702). If you don't read the print and Van's instructions
carefully, you will end up with a notch(s) that look like these.
The front spars are made to fit both the RV-7 and the RV-8.
My first relief notch was at the end of the factory spar flange.
However, after reading the print closer, there is a little note
called "STEP 1", which states to trim
the spar flange back to the bend line... HUH?!?! Get
out the ruler!! Dang, is anything going to go right????
I just assumed that the bend line would be at the end of the flange.
I didn't even consider the fact that Van's is using this same part
on multiple planes. Won't make that mistake again, I hope.
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