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Tonight was uneventful.
I riveted the rudder skins to the skeleton. This was done
exclusively with the pneumatic squeezer. I was able to rivet
the components together just as Van's instructions stated.
Pretty smooth evolution. Tomorrow, I will be ready to use
the tank sealant I bought to bond the trailing edge rudder to ensure
I get it as straight as possible.
Below, is a picture of
the rudder spar (R-902) forward side and one of the plate nuts that
a rod end bearing will eventually be threaded into.

This is a
picture of the rudder horn (R-405PD) and the horn brace (R-710).
You can see that those four bottom attaching rivets were
blind rivets. After doing this, I did see where some builders
stated the were able to squeeze these rivets with a longeron yoke.
I tried, but I couldn't get the outer two rivets so I decided to
keep them all the same. Van's rudder print allows for the
optional use of blind rivets in this location.

Just another
picture of the lowest reinforcement plate for the rudder spar.
Notice that this particular reinforcement plate is on the forward
side of the spar. On the plate nut installation in the picture
above, the reinforcement plate was on the aft side of the rudder
spar. Read the instructions carefully.... In this case,
I think that it will be obvious if this reinforcement plate is on
the wrong side as the pieces/parts won't fit together real well.

This is a
picture of the rudder counterbalance skin. The lower row of
flush rivets required bucking. Pay particular attention here
as rivet order can make your life difficult if done incorrectly.
The two philips screws attach the rudder counterbalance lead weight
to the counter-balance rib (R-912). When I "dry fitted"
the weight onto the counter-balance rib, it fit perfectly.
However, after you rivet the counter-balance skin to the counter-balance
rib, the rivets will stick out slightly. The lead counter-weight
will not fit correctly without removing some material from the sides.
You won't have to remove very much and then it will (should) lay
in there flat. Don't forget to torque the nuts that secure
the lead counter-weight before riveting the tip rib into place.
One other
item I probably didn't do well enough was that the edges of the
counter-balance skin (right side of this picture) need to be tapered
back so that when the rudder skin is riveted to the skeleton does
not have any bulging transitions as it overlaps the counter-balance
skin.

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