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After I fabricated
my trap door for the 2nd inboard rib, I got some feedback from Bill
in nearby Kansas City stating that I should close up the larger
hole in the center of the rib and to check out Bobby
Hester's (Nov 16, 2002 log entry) web site as he closed the
rib hole up on that rib.
Always asking twice and
riveting once, I shot an e-mail off to Van's to double check the
constructive feedback offered by Bill. Here is that correspondence:


So after
giving all this new information some time to sink in, I decided
that I probably wouldn't be doing any "knife edge" flying,
however, I am installing a flop tube to open up the plane to being
able to utilize its aerobatic personality. Therefore, I decided
to install the plate to cover up the rib hole (since it would be
difficult or impossible to do later).
I just
fabricated a plate larger than the rib hole and countersunk it to
accept AN426AD3-3.5 rivets. This was kind of a problem in
that I wanted to use AN470 rivets, but I didn't have any that were
short enough. I didn't think that it was really necessary
to countersink and install flush rivets, but they were the shortest
I had. I did look at a rivet cutter, but couldn't justify
the expense for just a couple of rivets. Maybe I will buy
at some later date...
The hole
to the right is the capacitance sender mounting hole. And
YES, the spacer washers do clear the plate. I had to check
when typing this entry as the cover plate looks pretty close in
the picture. I hate it when I have those "ooohhh-crap"
insights after the fact.

The rest
of the night was spent roughing up the rib flanges and tank skin
in preparation for riveting them in (finally). No pictures...
Pretty boring stuff. Tonight I realized that I have
really under estimated all this miscellaneous tank work. I
had hoped to be done with the tank about 2 weeks ago.
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